AutoStore Deployment for Fluid Systems Logistics

Kardex and Pirtek Fluid Systems Australia are cooperating to deploy an AutoStore-based automated storage and retrieval system (ASRS) to optimize small-parts handling and order fulfilment within industrial supply chains.

Context of the Cooperation
Pirtek Fluid Systems Australia operates in the distribution of fluid transfer components, where consistent part availability and short response times are required. Growth in product variety and order volumes increases pressure on conventional warehouse processes, particularly in terms of space utilization, picking accuracy, and labor efficiency.

Kardex contributes expertise in industrial automation and intralogistics system integration. The cooperation addresses the need for a scalable storage architecture capable of handling high SKU diversity while maintaining process stability and throughput.

Technical Solution and Responsibilities
The system is based on an AutoStore cube storage architecture, designed for high-density inventory management within a compact footprint. More than 20,000 bins are arranged in a grid, with 17 R5 robots operating on the top layer to retrieve and transport bins to picking stations.

Four Carousel Ports serve as operator access points, enabling goods-to-person workflows that reduce travel time and manual search. Kardex provides the software layer responsible for coordinating robot movements, managing inventory locations, and sequencing order fulfilment tasks.

The installation also integrates an Intuitive Picking Assistant, which supports operators through guided picking processes, and an automated cleaning station that maintains robot operating conditions. These elements contribute to consistent system performance and reduced manual intervention.

Deployment and Integration
The system is being deployed within Pirtek’s logistics operations in Australia and integrated into existing warehouse processes. Implementation follows staged commissioning, including grid installation, robot configuration, and software integration.

A key milestone has been achieved with the successful induction of the first bin into the grid, confirming correct system setup and inventory mapping. Kardex is responsible for system integration, testing, and ongoing technical support.

Applications and Use Cases
The solution is intended for industrial distribution environments requiring efficient handling of small components, including maintenance, repair, and operations supply chains. The goods-to-person approach enables structured picking processes, improving consistency in order preparation and reducing dependency on manual navigation within the warehouse.

Results and Expected Impact
The system increases storage density by using vertical space and compact bin arrangements, allowing more inventory to be stored within the same footprint. Robot-driven retrieval standardizes picking operations, improving accuracy and reducing variability.

Operational improvements result from reduced manual handling, more predictable workflows, and the ability to scale throughput by adding robots or expanding the grid. The integration of automated maintenance functions further supports system availability, contributing to long-term reliability and controlled operating conditions.

Edited by an industrial journalist Sucithra Mani with AI assistance.

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