Scalable Linear Motion for Warehouse Throughput

E-commerce peaks, smaller batch sizes, and same-day delivery models are increasing performance demands in warehouse logistics. Motion components must support higher cycle rates, flexible routing, and continuous 24/7 operation while maintaining energy efficiency. At LogiMAT 2026 (March 24–26), Bosch Rexroth will present an expanded portfolio of Linear Motion Technology and drive solutions designed to increase goods throughput across intralogistics processes.

From each-picking to high-bay storage
Order structures are shifting from pallet-based replenishment to item-level picking. This transition requires motion systems capable of rapid acceleration, repeatable positioning, and integration into automated storage and retrieval systems.

Bosch Rexroth’s portfolio includes ball screw assemblies, linear guides, and modular linear axes for shuttle systems in small parts warehouses (mini-load systems) and for vertical and high-bay storage installations. Combined with stepping motors or toothed belt drives, these assemblies are configured for dynamic travel profiles and precise positioning under continuous duty cycles. The mechanical robustness of profiled rail systems and screw drives supports round-the-clock operation, which is critical for automated order fulfillment during peak periods.

Electromechanical solutions also contribute to improved energy efficiency compared with pneumatic actuation, particularly in applications requiring controlled acceleration and deceleration profiles.

Cartesian multi-axis systems in palletizing and sorting
In palletizing and sortation, Bosch Rexroth positions its cartesian multi-axis systems as an alternative to articulated robots for linear handling tasks. These linear robots are based on standardized axes combined into gantry or portal configurations.

Compared with six-axis articulated systems, cartesian configurations can offer simpler kinematics, easier integration into conveyor lines, and a smaller footprint for defined rectangular workspaces. High travel speeds and straightforward commissioning procedures support end-of-line processes where throughput directly affects shipment capacity.

The modular architecture allows system designers to scale axis length, load capacity, and drive type according to the required payload and cycle time, reducing engineering complexity across distributed warehouse sites.

Lifting technology for AGV and AMR fleets
Autonomous transport systems are increasingly used to connect picking zones, storage areas, and shipping stations. Bosch Rexroth addresses this segment with electromechanical cylinders, profiled rail systems, and ball screw assemblies integrated into lifting units for AGVs and AMRs.

These components enable controlled lifting and precise load positioning, which is essential when interfacing with racking systems or conveyor transfer points. Long relubrication intervals reduce maintenance requirements in fleets operating continuously. Automatic lateral fork adjustment mechanisms, based on linear motion components, allow vehicles to handle different pallet dimensions without mechanical changeover.

By combining linear axes, guides, screw drives, and electromechanical actuators within a standardized portfolio, Bosch Rexroth aligns mechanical handling technology with the requirements of automated intralogistics. The approach supports scalable warehouse architectures, where motion systems can be configured for small parts handling, pallet processing, or mobile material transport within the same engineering framework.

www.boschrexroth.com