Modular Warehouse Automation with Case-Handling Robotics

Hai Robotics and TGW Logistics have entered a cooperation to integrate automated case-handling robotics into modular warehouse systems, focusing on flexible goods-to-person operations in distribution and fulfillment environments.

Context of the Cooperation
Hai Robotics develops automated case-handling robotic systems designed for goods-to-person workflows, while TGW Logistics operates as a system integrator delivering complete intralogistics solutions, including software, storage, and conveyor technologies. The cooperation combines robotic mobility with system-level integration capabilities.

The collaboration addresses operational challenges in warehouse environments where SKU diversity, fluctuating demand, and space constraints require adaptable automation. Conventional fixed systems can limit scalability and reconfiguration, creating the need for modular approaches within industrial automation.

Technical Solution and Responsibilities
The technical basis of the cooperation is the integration of Hai Robotics’ HaiPick Climb system into TGW Logistics’ LivePick solution. The HaiPick Climb robots are designed to navigate storage racks and access inventory vertically, eliminating the need for fixed lifting equipment.

Within the combined system, Hai Robotics supplies the robotic platform, including navigation and case-handling functions, while TGW Logistics is responsible for system architecture, software coordination, and material flow integration. The solution operates as a goods-to-person system, where robots retrieve storage units and deliver them to picking workstations.

System coordination is handled through warehouse control and management software, enabling task allocation, inventory tracking, and synchronization with conveyor and storage subsystems. The modular architecture allows incremental scaling by adding robots or storage capacity without restructuring the entire installation.

Deployment and Integration
The integrated solution is designed for deployment in distribution centers across industries such as fashion, grocery, and consumer goods. These environments require systems that can be deployed within limited footprints while maintaining the ability to scale throughput.

Implementation involves integrating robotic systems into existing or newly designed infrastructures. TGW Logistics manages engineering, commissioning, and system integration, while Hai Robotics supports robotic deployment and system calibration. The phased deployment approach allows operators to expand automation capacity in line with operational demand.

Applications and Use Cases
The system is suited to order picking and fulfillment processes in environments with high product variability and medium throughput requirements. It enables efficient handling of goods through reduced manual movement and improved access to vertically stored inventory.

Results and Expected Impact
The integration of automated case-handling robotics into modular warehouse systems provides increased flexibility compared to fixed automation solutions. The approach supports scalable system expansion, improved space utilization, and consistent process performance.

From a system design perspective, the cooperation extends the range of configurable automation components, enabling tailored solutions based on operational requirements such as throughput, storage density, and adaptability.

Edited by an industrial journalist Sucithra Mani with AI assistance.

www.hairobotics.com